RickLasita
MarilynGuthrie
JimBurton
16 Inch Large Tenon Back Saw

Bad Axe Tool Works 16" Large Tenon Saw: The Jack Saw $275
(Delivery: 6-10 weeks)

Build Your saw and populate our queue with a $100 down payment * to be applied against the total cost of your order

Type Filing
Desired Pitch
Sawback Preference
Handle Species
Hand Size (how to measure)
Preferred Fasteners
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* Please note that your down payment is non-refundable. It may, however, be transferred within the Bad Axe product line if you wish to amend your order or change your order to a different saw.

Nicknames are assigned, not self-promoted, and Tom Fidgen calls this my 'Jack Saw.' This saw features a 4" deep x 16" long premium-grade Swedish spring steel sawplate, a firearms-grade, hot-blued carbon steel or optional stainless steel back, cherry or optional walnut handle, and standard brass slotted fasteners or an array of optional slotted and split nut fasteners in three alloys: brass, gunsmith-blued steel and stainless steel. Standard filing suitable for most purposes are 11 ppi rip and 12 ppi x-cut. Be sure to check out my bench hooks to accessorize this great tool if you'd like it filed in crosscut mode.

What's unique about this saw: Hands-down, the Jack Saw is my best seller. While my 18" saw (The Beast) with its thicker plate remaiuns the top choice for a dedicated rip saw, you just can't go wrong with the Jack Saw for crosscuts if you are relatively new to hand tools, and are just now building your nest of saws. My advice to newcomers is to start out with this guy in 11 or 12 ppi filed x-cut or hybrid cut, and when you're ready to purchase a dedicated ripping saw, consider the Jack saw in 11 ppi rip or the 18" Beast in 10 ppi rip. The key thing is to tell me about your upcoming project, the most prevelant wood species you intend to use, and typical cut dimensions you think you'll encounter. That way, I can custom-file your saw to best suit your needs, given the way I employ my saw sharpening techniques.

Hand Measurement
Sizing Handles: Here's my hand: it measures about 3 3/4" across. That's what I'm calling regular, and it will work with a range from 3 5/8" and start getting tight at 3 7/8." Bigger hands just under 4" up to 4 1/8" spans will require the size Large handle, and 4 1/4 to 4 3/8 will want an Extra Large. Going the opposite direction, if the span of your hand measures in the 3 ¼ up to 3 1/2" range, then we're looking at a size small handle.
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Like Brass on your saws? Then you're really going to like our new Titanium Nitride-plated sawbacks.

 
The furniture-maker's perfect brace of saws: a Bad Axe Stiletto DT Saw and Bayonet Precision Carcase Saw

Have you purchased enough brass-backed saws already to know that they just don't age that well? It's a great look, but it doesn't take long for tarnish to set in, and over time a brass-backed saw deforms with hard use, wreaking havoc on your toothline. But it's traditional, right? And conveys a traditional, warm look we all like to see.

But form only goes so far before substance sets in. You very seldom see brass-backed saws longer than 12" or 14", because brass just isn't a strong enough an alloy for larger saws. Steel on the other hand presents superior strength and durability. So--we at Bad Axe made the hard choice a couple of years ago to phase brass out of our product line, since it's difficult to work with (it has a 'springy' quality to it), doesn't form well, tarnishes, and at the end of the day, just doesn't measure up to carbon steel, which can take a variety of platings for aethetic purposes.

Enter Titanium Nitride (TiN). Long a favored finish for high-end firearms, titanium nitride presents stellar corrosion and wear-resistance, Titanium-Nitride hits the sweet spot when it comes to form following function. The tone falls between the look you get between brass and bronze, so it certainly scratches that aethetic itch you get when wishing you had a little more brass love in the Bad Axe world. And the really cool thing about it? We can apply Titanium Nitride on our largest sawbacks, where the strength and durability of a steel-backed saw is paramount.

So what are you getting for the $45 upcharge? It's obviously not cheap--because it's not a cheap plating process for us to apply. But what you get is corrosion and wear resistance, along with that deep, brass/bronze look that retains its golden lustre over time. Give it a shot--this is a drop-dead gorgeous plating that will retain its deep, rich look for the generations to come.

 

 

"Where can I buy my own mesquite--or for that matter, a unique species I'd prefer to supply myself for the handle?"

Finding a reputable lumber dealer can be challenging, particularly when you're looking for a well-figured species that won't let you down. The good people listed below will never steer you wrong--these are companies that Bad Axe has used over the past eight years with consistently reliable results when it comes to sourcing high-quality stock you'll be happy with.

 

Reputable Dealers for Mesquite and other hard-to-find woods

 
Texas Mesquite Designs     Horizon Wood
(Mesquite & other TX hardwoods)       (Any North American Hardwood)
Alex Swieczkowski email; 254-793-2685       Dan Terbovich email; 814-772-1651

Dimensions Required for shipment of customer-supplied wood to Bad Axe:

  • Length: 8.5" Long with the grain.
  • Width: 6.25" wide.
  • Thickness: can range between 4/4 and 5/4 thick. Do not fall below a full 4/4, given that we mill to a finished thickness of 7/8".
  • Type Cut: Quartersawn stock (mitigates wood movement with seasonal change. Do NOT send flatsawn stock. The only exception to this is mesquite, which has interlocking fibers and naturally resists warping despite type of cut.
  • Condition & Moisture Content: at or about 8% moisture content. No cracks, splits or defects in the blank.
  • Quantity, best to send two blanks, in case the first one has an unseen defect. This very seldom happens, but best to be prepared for it. We will return the unused blank or save it for future milling on your behalf.
  • How to ship: Have the supplier label each wood blank by taping your name & contact information (billing address, cell & email--your purchase receipt will also suffice), and drop-ship your blanks to our workshop at: Bad Axe Tool Works, 1500 Green Bay St., Suite #508, La Crosse, WI 54601. Please alert us when this is put into motion, so we may track your package’s arrival.

16 Inch Large Tenon Back Saw

All Bad Axe Tool Works Saws are highly customizable, and Feature the Following:

  • Custom filing available at same price per request
  • Bad Axe saw sharpening rates $15 nominal fee
  • Highly-figured 19th-century patterned hickory handles, also available in cherry, walnut, maple & mesquite.
  • Five handle sizes available: XS, S, R, L, XL
  • Flush-face slotted sawbolts/nuts in three alloys and four finishes with a 13/16" deep-dish decorative medallion
  • Firearms-quality hot-blued (black-oxided) finish on traditional-folded carbon steel sawback
  • Optional bright nickel plated and copper-plated carbon steel sawbacks
  • Premium-grade Swedish Spring Steel, RC50-52
  • Traditional hammer-set toothline
  • Lifetime guarantee against all material defects

Learn more about my material choices and saw design rationale.

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