Roubo Beastmaster
Roubo Beastmaster
Roubo Beastmaster
Roubo Beastmaster

Bad Axe X-Large Tenon Saw, The Roubo Beastmaster: $295
(Delivery: 5-7 weeks)

Build Your saw and populate our queue with a $100 down payment * to be applied against the total cost of your order
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* Please note that your down payment is non-refundable. It may, however, be transferred within the Bad Axe product line if you wish to amend your order or change your order to a different saw.

Here's a saw that just might be the cure for baldness--the Roubo Beastmaster. With a full five inches below the back, I've designed this 18" saw for those who want to build a Roubo workbench in its classic design with the double sliding dovetail tenon joint piercing through a massive 5" thick benchtop. So--if you prefer driving a Dodge Ram dually pickup, shooting a .44 magnum handgun, and wear a Rolex Submariner on your wrist, don't let the opportunity to wield this bad boy in your woodshop pass you by.

Why do I want this saw? Because you're bald (like me, dammit). But there are other, equally compelling reasons: This is a rugged timber-framer's saw designed for demanding requirements. It has a .0315-thick sawplate filed 9 ppi rip--a coarse filing intended to hog out a deep cut without sacrificing the kind of precision you'll want when crafting a mortise & tenon joint. Though predominantly intended for making deep cuts in Southern Yellow Pine, Doug Fir, and other species prevalent in timber framing, it will also cut well in hardwoods, depending on pitch selection and the degree of set--that's where you'll need to tell me about the kind of projects you intend for this saw, so I can tune it according to your specific needs, given my saw filing techniques. You'll also find that though this is a dedicated ripping saw, the five degrees of fleam I add to the teeth goe a long way in enabling you to make the occasional crosscut for tenon shoulders with no problem. So--at the end of the day, here's the saw you'll want whether crafting a Roubo workbench or timber-framing your house.

 

Hand Measurement
Sizing Handles: Here's my hand: it measures about 3 3/4" across. That's what I'm calling regular, and it will work with a range from 3 5/8" and start getting tight at 3 7/8." Bigger hands just under 4" up to 4 1/8" spans will require the size Large handle, and 4 1/4 to 4 3/8 will want an Extra Large. Going the opposite direction, if the span of your hand measures in the 3 ¼ up to 3 1/2" range, then we're looking at a size small handle.
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dropThe story behind our new shock-resistant handles. About once or twice a month, one of my customers will call in seeking a replacement handle after having accidentally swept their Bad Axe from benchtop to floor. We have now fielded shock-resistant handles in response to that scenario for those who use their tools hard, but don't want to compromise the natural beauty of a solid hardwood handle. Our new laminate handles fuse a top-quality 13-ply hardwood laminate with a genuine hardwood outer sheath. The 3/4" thick, 13-ply laminate is formed in perpendicular layers, resulting in a VERY tough and stable inner core with an attractive edge. We sheath the core with hardwood to enhance visual appeal. As for its durability? Frankly, a resin or plastic handle is tougher--but who wants a synthetic handle? Our laminate handle will dent slightly when dropped horns-first onto a concrete floor from a height of six feet, but that's about it. The horns sure as heck won't snap off, and the body won't check. Click onto my YouTube video on the left to see how this handle reacts to a 6' drop onto my workshop floor, and judge for yourself.

 
The furniture-maker's perfect brace of saws: a Bad Axe Stiletto DT Saw and Bayonet Precision Carcase Saw

Like Brass on your saws? Then you're really going to like our new Titanium Nitride-plated sawbacks.

Have you purchased enough brass-backed saws already to know that they just don't age that well? It's a great look, but it doesn't take long for tarnish to set in, and over time a brass-backed saw deforms with hard use, wreaking havoc on your toothline. But it's traditional, right? And conveys a traditional, warm look we all like to see.

But form only goes so far before substance sets in. You very seldom see brass-backed saws longer than 12" or 14", because brass just isn't a strong enough an alloy for larger saws. Steel on the other hand presents superior strength and durability. So--we at Bad Axe made the hard choice a couple of years ago to phase brass out of our product line, since it's difficult to work with (it has a 'springy' quality to it), doesn't form well, tarnishes, and at the end of the day, just doesn't measure up to carbon steel, which can take a variety of platings for aethetic purposes.

Enter Titanium Nitride (TiN). Long a favored finish for high-end firearms, titanium nitride presents stellar corrosion and wear-resistance, Titanium-Nitride hits the sweet spot when it comes to form following function. The tone falls between the look you get between brass and bronze, so it certainly scratches that aethetic itch you get when wishing you had a little more brass love in the Bad Axe world. And the really cool thing about it? We can apply Titanium Nitride on our largest sawbacks, where the strength and durability of a steel-backed saw is paramount.

So what are you getting for the $45 upcharge? It's obviously not cheap--because it's not a cheap plating process for us to apply. But what you get is corrosion and wear resistance, along with that deep, brass/bronze look that retains its golden lustre over time. Give it a shot--this is a drop-dead gorgeous plating that will retain its deep, rich look for the generations to come.

"Where can I buy my own mesquite--or for that matter, a unique species I'd prefer to supply myself for the handle?"


Finding a reputable lumber dealer can be challenging, particularly when you're looking for a well-figured species that won't let you down. The good people listed below will never steer you wrong--these are companies that Bad Axe has used over the past eight years with consistently reliable results when it comes to sourcing high-quality stock you'll be happy with.

Mesquite Valley Woodcrafts Nave's Sawmill & Woodworks Horizon Wood
(Mesquite & other TX hardwoods) (Mesquite & other TX hardwoods) Any North American Hardwood)

Dimensions Required for shipment of customer-supplied wood to Bad Axe:

  • Length: 8.5" Long with the grain.
  • Width: 6.25" wide.
  • Thickness: can range between 4/4 and 5/4 thick. Do not fall below a full 4/4, given that we mill to a finished thickness of 7/8".
  • Type Cut: Quartersawn stock (mitigates wood movement with seasonal change. Do NOT send flatsawn stock. The only exception to this is mesquite, which has interlocking fibers and naturally resists warping despite type of cut.
  • Condition & Moisture Content: at or about 8% moisture content. No cracks, splits or defects in the blank.
  • Quantity, best to send two blanks, in case the first one has an unseen defect. This very seldom happens, but best to be prepared for it. We will return the unused blank or save it for future milling on your behalf.
  • How to ship: Have the supplier label each wood blank by taping your name & contact information (billing address, cell & email--your purchase receipt will also suffice), and drop-ship your blanks to our workshop at: Bad Axe Tool Works, 1500 Green Bay St., Suite #508, La Crosse, WI 54601. Please alert us when this is put into motion, so we may track your package’s arrival.

The Roudo

Right now, I'm running about a 6-7 week backlog with orders, so the best way to lock your place in the queue is to select your options now and click through the PayPal process on the right to make a deposit. After paying the deposit, you will populate my queue, and I will advise you of the delivery date in my follow-up email. Hate making you wait, but this winds up being an easy, two-part transaction that won't drain your wallet up front while you're waiting for your saw.

And on a final note: if you change your mind about the options you select today when making your deposit, don't sweat it. I will shoot you an email the week before I'm ready to build your saw to solicit any changes you wish to make at that time, and there will be no penalty for changing those options around.

All Bad Axe Tool Works Saws are highly customizable, and Feature the Following:

  • Custom filing available at same price per request
  • Bad Axe saw sharpening rates $15 nominal fee
  • Highly-figured 19th-century patterned hickory handles, also available in cherry, walnut, maple & mesquite.
  • Five handle sizes available: XS, S, R, L, XL
  • Flush-face slotted sawbolts/nuts in three alloys and four finishes with a 13/16" deep-dish decorative medallion
  • Firearms-quality hot-blued finish on traditionally-folded steel back
  • Optional black or bright nickel carbon steel, brass, copper-plated and bronze saw backs
  • Premium-grade Swedish Spring Steel, RC50-52
  • Traditional hammer-set toothline
  • Lifetime guarantee against all material defects

Learn more about my material choices and saw design rationale.

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