Bad Axe 12" Hybrid Small Tenon Saw

$461.00

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Current lead time:  6-8 weeks depending on customizations. Call or email info@badaxetoolworks.com for more accurate lead times.

Introducing the 12" Hybrid Saw, a remarkable tool that combines the best of both worlds for woodworking enthusiasts. This versatile saw is a great choice for beginners, and even seasoned experts consider it as one of their primary "go-to" saws for various projects, especially in furniture and cabinetry.

The design and handle of the 12" Hybrid Saw pay homage to the saws fabricated by Henry Disston in the mid-1870s, embracing a rich heritage of craftsmanship. However, this saw is far from a mere replica. It incorporates state-of-the-art alloys and finishes, ensuring exceptional corrosion resistance and longevity. With proper care, this tool is built to last for generations.

At its core, the 12" Hybrid Saw features a thin and precise .02-gauge plate meticulously crafted from the finest Swedish Spring steel. The plate is expertly filed with 14 points per inch, delivering a smooth and rapid cutting action. Whether you are crafting dovetail joints along the grain or executing flawlessly finished crosscuts against the grain, this saw effortlessly rises to the challenge.

The 12" Hybrid Saw serves as an ideal starter tool for those new to the world of hand tools while its exceptional performance and reliability make it a trusted companion that seasoned experts continuously reach for in their unplugged workshops.

  • 14 ppi (Pitch per Inch)
  • Recommended Filing: Hybrid
  • Plate Thickness .02"
  • Kerf of .028"
  • Depth of cut - 2 5/8"
  • Perfect for furniture, cabinetry, bench top off-cuts
  • Great for cutting dovetails, tenons, and general work

Filing Types: Hybrid filing is a term that refers to a filing pattern used to achieve a balance between two primary cutting techniques: rip cuts and crosscuts.

To achieve clean crosscuts, a specific filing pattern is used on the teeth of the saw. This pattern is designed to slice cleanly through the wood fibers, minimizing tearout.

The crosscut pattern is optimized for cutting across the grain and is adept at reducing tearout. However, it may not be the most efficient for ripping cuts along the grain. On the other hand, the rip cut pattern is optimized for ripping along the grain, making it faster for such cuts but not as effective for crosscuts.

Hybrid filing seeks to combine the benefits of both patterns. It's a compromise between the aggressiveness of rip cuts and the cleanliness of crosscuts. The hybrid pattern is designed to provide a good balance, allowing for relatively fast rip cuts while still maintaining cleaner crosscuts compared to pure rip filing.

Folded Sawback: Delve into the craftsmanship behind our traditional folded sawbacks, a hallmark of excellence that sets Bad Axe's saws apart from the rest. Unlike milled static backs commonly found in mainstream offerings, our folded backs embody a heritage of meticulous artistry and functional superiority.

Crafted through time-honored techniques, our folded backs undergo a precise process, resulting in a seamless, robust construction. This method not only enhances the structural integrity of the saw but also allows for dynamic adjustments and retensioning of the toothline, crucial for maintaining optimal cutting performance over time.

In contrast, milled static backs lack the versatility and resilience of our traditional folded backs. Their uniformity limits the ability to adjust tension, rendering them prone to premature wear and diminishing cutting efficiency, especially under rigorous use.

At Bad Axe, we stand by the enduring tradition of folded sawbacks for their unparalleled durability, versatility, and craftsmanship. Each saw embodies a legacy of excellence, meticulously crafted to deliver precision and reliability for generations to come. Experience the difference that traditional folded backs make in the world of woodworking – where precision meets heritage, and craftsmanship knows no compromise.

Handle: Inspired by the timeless design of the 1876 Disston-pattern open handle, each Bad Axe handle is meticulously crafted from full-heart quartersawn stock in a selection of premium hardwoods including Cherry, White Oak, Hard Maple, and Walnut.

Why choose quartersawn wood? Despite being the priciest option, quartersawn stock offers unparalleled stability, minimizing the effects of seasonal wood movement that can compromise the accuracy of the saw plate alignment. At Bad Axe, we prioritize the use of quartersawn wood to ensure the longevity and reliability of our handles. All handles are dipped in natural Watco Danish oil with the exception of Walnut, which is dipped in black walnut Watco, followed by Tripoli and finish buffed with carnuba wax.

Furthermore, we are committed to sustainability and environmental responsibility. All our handle stock is sourced from a trusted family-owned business known for their sustainable lumber harvesting practices. This partnership, established from the inception of Bad Axe, underscores our dedication to supporting North American hardwoods and promoting eco-conscious manufacturing processes.